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5_wirebrackets.scad
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5_wirebrackets.scad
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// Feb 2011, by ftoad cc-na
// build up module for bracket..
// SOME VARS
radius = 20; // was 22
height = 25; // height of the cube, was 28
diameter = radius*2;
wall = 2.6; // was 4
filler_rod = 7;
spacing = 4.9;
pad = 0.1;
support = radius - wall - spacing/2; // a portion of the X or Y exposed length along the parallel cubes
// OB'ECT D'ART
translate([0,0,0]) wireshelf_bracket();
translate([diameter+pad,0,0]) wireshelf_bracket();
translate([-diameter-pad,0,0]) wireshelf_bracket();
translate([0,diameter+pad,0]) wireshelf_bracket();
translate([0,-diameter+pad,0]) wireshelf_bracket();
//**********************************
// MODULES
//***********************************
// todo: this module must be modified with better translate() and correct amount of $pad to eliminate the upper level folding error in Z layers.. this is hard to describe -- the z layer folds inwards a bit where it should be making smooth curves from wall to wall..
module interiorcorner_fillet(){
translate([-support/2,0,0]) cube([1.5*support,1.5*support,height-wall-spacing]);
translate([0,-support/2,0]) cube([1.5*support,1.5*support,height-wall-spacing]);
translate([0,0,0]) cylinder(r1=support/2,r2=support/2, h=height-wall-spacing, $fa=5, $fs=0.1); // no center on this cylinder so the spacing will work
}
module cylinder_fillet(){
difference(){
cylinder(h=height+wall*2+spacing,r=2*radius,$fa=5, $fs=0.1);
cylinder(h=height+wall*2+spacing, r=radius,$fa=5, $fs=0.1);
}
}
module top_cylinder_pruning(){
rotate([0,0,0]) translate([-spacing/2,-radius,spacing+wall]) cube([spacing,support,wall]); // Y axis cylinder removal rod
rotate([0,0,90]) translate([-spacing/2,-radius,spacing+wall]) cube([spacing,support,wall]); // x axis cylinder removal rod
rotate([0,0,180]) translate([-spacing/2,-radius,spacing+wall]) cube([spacing,support,wall]); // y axis cylinder removal rod
rotate([0,0,270]) translate([-spacing/2,-radius,spacing+wall]) cube([spacing,support,wall]); // x axis cylinder removal rod
}
module partial_bracket()
{
translate([0,0,0]) cylinder(h=wall,r=radius, $fa=5, $fs=0.1); // bottom cylinder
//cutting down the upper cylinder thickness at crucial points
difference(){
translate([0,0,wall+spacing]) cylinder(h=wall,r=radius, $fa=5, $fs=0.1); // top cylinder
top_cylinder_pruning();
}
translate([-radius,(spacing/2),wall+spacing]) cube([diameter,wall,height-spacing]); // X axis rect wall
translate([-radius,-wall-spacing/2,wall+spacing]) cube([diameter,wall,height-spacing]); // X axis rect wall
rotate([0,0,90]) translate([-radius,(spacing/2),wall+spacing]) cube([diameter,wall,height-spacing]); // Y axis rect wall
rotate([0,0,90]) translate([-radius,-wall-spacing/2,wall+spacing]) cube([diameter,wall,height-spacing]); // Y axis rect wall
translate([-filler_rod/2,-radius,wall]) cube([filler_rod,diameter,spacing]); // Y axis filler rod
translate([-radius,-filler_rod/2,wall]) cube([diameter,filler_rod,spacing]); // X axis filler rod (shift up by height of Cylinder)
// translate([-2.5,-2.5,-33]) cube([5,5,84]); // Z axis filler rod
//center support
difference(){
translate ([-2.5,-2.5,0]) cube([5+pad,5+pad,height+wall]);
translate([0,0,4]) cylinder(r=2.49, h=height+wall ,$fa=5,$fs=0.2);
}
// fillet the 4wall sides for support wall1
difference(){
translate([wall+spacing/2,wall+spacing/2,wall*2+spacing]) cube([ support+pad,support+pad,height-wall-spacing]); // strengthen the upper walls
rotate([0,0,0]) translate([support/2+wall+spacing/2,support/2+wall+spacing/2,2*wall+spacing]) interiorcorner_fillet();
}
// fillet the 4wall sides for support wall2
difference(){
translate([-radius,wall+spacing/2,wall*2+spacing]) cube([ support+pad,support+pad,height-wall-spacing]); // strengthen the upper walls
rotate([0,0,90]) translate([support/2+wall+spacing/2,support/2+wall+spacing/2,2*wall+spacing]) interiorcorner_fillet();
}
// fillet the 4wall sides for support wall3
difference(){
translate([-radius,-radius,wall*2+spacing]) cube([ support+pad,support+pad,height-wall-spacing]); // strengthen the upper walls
rotate([0,0,180]) translate([support/2+wall+spacing/2,support/2+wall+spacing/2,2*wall+spacing]) interiorcorner_fillet();
}
// fillet the 4wall sides for support wall4
difference(){
translate([wall+spacing/2,-radius,wall*2+spacing]) cube([ support+pad,support+pad ,height-wall-spacing]); //strengthen the upper walls
rotate([0,0,270]) translate([support/2+wall+spacing/2,support/2+wall+spacing/2,2*wall+spacing]) interiorcorner_fillet();
}
}
module wireshelf_bracket(){
difference(){
partial_bracket();
cylinder_fillet([0,0,40]);
}
}